Category Archives: Mixing Solution

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Ribbon Blender for Large-Scale Powder Blending, Paste Mixing, Vacuum Drying

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High Capacity Ribbon Blender

Built with up to 10000L working capacities, large-scale ribbon blenders are ideal for high volume production of powder blends, pastes, and slurries. These versatile blenders can also function as vacuum dryer and are engineered for fast mixing, convenient discharge, easy cleaning, and low maintenance.

1000L jacket type ribbon blender driven by a 15kw inverter-duty gear motor. It is equipped with a double ribbon agitator designed for center discharge through a pneumatically-operated dust-tight knife gate valve. Stuffing boxes are packed with braided Kevlar packing and include lantern rings for air purge when handling fine powders or abrasive materials. The two-piece cover features safety switches to prevent operation of the agitator when the cover is open. This jacket type ribbon mixer for heating or cooling the products while blending. Meanwhile, heating/cooling jacket is available for stainless steel or carbon steel. It could be customized by people’s requirement.

Abster has many standard and sanitary models available. Customization such as heating/cooling paddle agitator, vacuum capability, bag dump station, load cells, and recipe control are also offered.

 

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What is the definition of ribbon mixer?

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ribbon blenerAn industrial-strength machine, a ribbon blender is used to mix large amounts of material in many different industries. The blender gets its name from the thin, ribbon-shaped metal mixers that perform the blending.

Ribbon Blender Features

stainless-steel-ribbon-blender

Most ribbon blenders consist of an engine to power operation, a large trough to hold the material and a ribbon agitator that does the mixing.

Ribbon Blender Identification

A ribbon blender’s agitator typically has metal ribbons, often in a double helical design, surrounding a central bar that extends the length of the trough. The ribbons are angled and balanced in such a way to continually move material within the container.

eHowFood & DrinkCooking & BakingCookwareWhat Is the Definition of Ribbon Blenders?
What Is the Definition of Ribbon Blenders?
X William Lynch William Lynch has been a freelance writer for the past fifteen years, working for various web sites and publications. He is currently enrolled in a Master of Arts program in writing popular fiction at Seton Hill University. He hopes to one day become a mystery novelist.

By William Lynch, eHow Contributor
Share Print this article An industrial-strength machine, a ribbon blender is used to mix large amounts of material in many different industries. The blender gets its name from the thin, ribbon-shaped metal mixers that perform the blending. Add this to my Recipe Box.

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How Do Ribbon Blenders Work? What Are the Parts of a Blender? Features
Most ribbon blenders consist of an engine to power operation, a large trough to hold the material and a ribbon agitator that does the mixing.

Identification
A ribbon blender’s agitator typically has metal ribbons, often in a double helical design, surrounding a central bar that extends the length of the trough. The ribbons are angled and balanced in such a way to continually move material within the container.

Mixing Powder
Quality Products to Process, Lift, Contain & Transfer Powder/Granules.

Ribbon blenders are used to mix a wide range of both dry and wet materials, including such items as cake mixes, cereal, cocoa, cosmetics, flavorings, gelatin, instant formula, medications, pet food, salad dressing and seasonings.

Benefits
Due to the agitator’s unique design, a ribbon blender moves material inside the trough towards the discharge point, thoroughly mixing the contents without any dead spots.

Size
Ribbon blenders come in a variety of sizes and capacities, with models designed to handle anywhere from as little as five liters of material all the up to 25,000 liters or more.

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How to Improve Ribbon Blender Efficiency?

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How to Improve Ribbon Blender Efficiency?

Across the process industries, a wide range of powder blends are produced in a ubiquitous workhorse that is the ribbon blender. From seasonings and beverage mixes to pharmaceutical, chemical, plastic, and agricultural powders, a reliable method for solid-solid blending is at the core of production and the ribbon blender is a popular choice due to its efficiency and economy.

 

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blender ribbon
A ribbon blender consists of a U-shaped horizontal trough and an agitator made up of inner and outer helical ribbons that are pitched to move material axially, in opposing directions, and also radially. Agitator tip speeds in the range of 300 feet/min are typical.

Selecting a suitable ribbon blender for a particular application starts with bulk density. Bulk density determines if a standard or heavy-duty blender is required and, given a target batch size (weight), the bulk density defines the ideal blender model (capacities are normally listed in volume). Ribbon blenders are offered with optional features like heating/cooling jacket, vacuum capability, interchangeable paddle agitator, lump breakers, sanitary finish, and even wetted parts constructed from special alloys. More recently, new features have become available that are designed to maximize efficiency, blend consistency, and productivity. Ask your blender manufacturer about the following options:
how to make ribbon blender
• Scrapers welded to the spokes and ribbons. Scrapers having a close tolerance (around 1/8 in.) to the end walls significantly reduce the amount of materials that might tend to pack in the blender’s outermost areas. ‘Radiused’ trough corners further eliminate any dead spaces in the product zone.

• Clear view cover and shaft guards. The pictured ribbon blender features FDA-approved poly carbonate shaft guards and sections of the cover. The multi-piece cover is equipped with multiple ports for ingredient additions, lights, spray system, venting, and vacuum, which significantly increases ease of use and worker safety. Operators can safely monitor the contents of the blender and charge raw materials while the agitators are running. Without the need to stop agitation and open the covers at multiple intervals, cycle time is therefore optimized and unnecessary dusting issues are prevented.

• Air-purged mechanical shaft seals. Special seal arrangements such as air-purged mechanical shaft seals eliminates the risk of product leakage, preventing premature bearing or drive failure and shaft wear. Air purging creates a higher pressure inside the seal cavity, creating an air barrier that helps keeps material inside the trough and adds to the life of the wearable parts of the seal.

• Pneumatically-operated spherical disc valve. This style valve provides a large opening and minimizes dead space. Discharge connections can be customized to perfectly mate with your downstream material handling system.

• Custom PLC recipe controls. There are multiple benefits to applying PLC recipe controls to a blending process: batch-to-batch consistency, automated data logging, reduced operator error, faster changeovers, and longer service life, just to name a few. Recipes can be written and stored into memory, so that switching the batch protocol from one formulation to another takes only seconds, maximizing production time. Pre-programmed maintenance screens can help save equipment from downtime due to preventable maintenance issues, reminding technicians to check greases, seals, bearings, and other components after a certain number of run hours. In a customized control scheme, hardware can also be networked to existing systems that may require a degree of handshaking with other equipment in the overall process. SCADA systems, software programs, special protocols, and network concerns should all be addressed early into a project to ensure complete compatibility.
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sigma blade mixer advantages

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Sigma blade mixer is a kind of mixer which is specialized in using mixing high viscous material .

Double Arm Sigma Mixer

sigma blade mixer advantages

Sigma blade mixer is used for chewing gum, bubble gum, toothpaste, plastic, rubber, silicone rubber, dyes, pigments, inks, food base, pharmaceuticals, architectural coatings, carbon, fiber, high viscosity sealant, neutral glass glue, aluminum silver Pulp, silica gel, pulp, cellulose, battery paste, dyes, silicone resins, cosmetics and other industries.

The sigma mixer machine is a special mixing and mixing device. The most common one is to use two squeegee blades, which are arranged in a side-by-side differential speed type, that is, the speed of one stirring paddle is fast, and the speed of one stirring paddle is slow, so as to produce high Shear force, different paddle speeds enable the material to be quickly sheared so that the material can be totally mixed

 

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